Nvidia groups with Mercedes-Benz to design digital twins for real-life factories #Imaginations Hub

Nvidia groups with Mercedes-Benz to design digital twins for real-life factories #Imaginations Hub
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Mercedes-Benz stated it can create digital twins for its real-life factories as a part of a partnership with Nvidia to make manufacturing extra environment friendly.

Utilizing Nvidia’s Omniverse platform, the automobile maker will create digital, metaverse-like representations of its automobile factories earlier than it builds them in actual life. Such “digital twins” can save on prices, allow firms to check concepts after which revise them, and gather real-life information that may inform future designs, stated Jörg Burzer, member of the board of the Mercedes-Benz Group, in a press briefing.

Nvidia has been speaking up the Omniverse as a form of onramp for the metaverse for years, and it’s selling Common Scene Description (USD) — initially created at Pixar — as an open metaverse commonplace for sharing 3D information throughout totally different firms and industries.

Whereas the metaverse has stalled a bit on the patron facet (Meta remains to be making an attempt to get us into digital actuality video games and work environments with its VR headsets), the enterprise metaverse for engineers is flourishing.

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Mercedes-Benz stated it can use digital twins — with assist from Omniverse and USD — for manufacturing functions to design, collaborate, plan and function manufacturing and meeting services.

Mercedes-Benz’s new manufacturing strategies will carry its next-generation car portfolio into its manufacturing services working in Rastatt, Germany; Kecskemét, Hungary; and Beijing, China — and supply a blueprint for its greater than 30 factories worldwide.

Mercedes-Benz pioneers ‘digital first’ manufacturing for next-generation MMA platform.

This “digital first” strategy enhances effectivity, avoids defects and saves time, marking a step-change within the flexibility, resilience and intelligence of the Mercedes-Benz MO360 manufacturing system, the businesses stated.

The digital twin in manufacturing helps guarantee Mercedes-Benz meeting strains may be retooled, configured and optimized in bodily correct simulations first. The brand new meeting strains within the Kecskemét plant will allow manufacturing of automobiles primarily based on the newly launched Mercedes Modular Structure which can be developed just about utilizing digital twins in Omniverse.

By leveraging Omniverse, Mercedes-Benz can work together instantly with its suppliers, lowering coordination processes by 50%. Utilizing a digital twin in manufacturing doubles the pace for changing or establishing an meeting corridor, whereas bettering the standard of the processes, in accordance with the automaker.

“Utilizing Nvidia Omniverse and AI, Mercedes-Benz is constructing a related, digital-first strategy to optimize its manufacturing processes, in the end lowering development time and manufacturing prices,” stated Rev Lebaredian, vp of Omniverse and simulation know-how at Nvidia, in a digital press occasion immediately.

As well as, the introduction of AI opens up new areas of power and value financial savings. The Rastatt plant is getting used to pioneer digital manufacturing within the paint store. Mercedes-Benz used AI to watch related sub-processes within the pilot testing, which led to power financial savings of 20%.

Supporting new software program techniques

Staff can use digital twins to know a manufacturing facility higher.

Subsequent-generation Mercedes-Benz automobiles will characteristic its new working system “MB.OS,” which can be commonplace throughout its total car portfolio and ship premium software program capabilities and experiences throughout all car domains.

Mercedes-Benz has partnered with Nvidia to develop software-defined automobiles. Its fleets can be constructed on Nvidia Drive Orin and Drive software program, with clever driving capabilities examined and validated within the Nvidia Drive Sim platform, which can also be constructed on Omniverse.

The automaker’s MO360 manufacturing system will allow it to supply electrical, hybrid and fuel fashions on the identical manufacturing strains and to scale the manufacturing of electrical automobiles. The implementation of MB.OS in manufacturing will permit its vehicles to roll off meeting strains with the most recent variations of auto software program.
“Mercedes-Benz is initiating a brand new period of automotive manufacturing because of the mixing of synthetic intelligence, MB.OS and the digital twin primarily based on Nvidia Omniverse into the MO360 ecosystem,” stated Burzer. “With our new ‘Digital First’ strategy, we unlock effectivity potential even earlier than the launch of our MMA fashions in our world manufacturing community and might speed up the ramp-up considerably.”

Versatile factories of the long run

Mercedes-Benz is creating digital twins of a number of factories.

Avoiding expensive manufacturing manufacturing shutdowns is essential. Operating simulations in Nvidia Omniverse allows manufacturing facility planners to optimize manufacturing facility flooring and manufacturing line layouts for provide routes, and manufacturing strains may be validated with out having to disrupt manufacturing.

This digital strategy additionally allows environment friendly design of latest strains and alter administration for present strains whereas lowering downtime and serving to enhance product high quality. For the world’s automakers, a lot is at stake throughout your entire software program growth stack, from chip to cloud.

Omniverse collaboration for efficiencies

The Kecskemét plant is the primary with a full digital twin of your entire manufacturing facility. This digital space allows growth on the coronary heart of meeting, between its tech and trim strains. And plans are for the brand new Kecskemét manufacturing facility corridor to launch into full manufacturing.

Collaboration in Omniverse has enabled plant suppliers and planners to work together with one another interactively within the digital surroundings, in order that format choices and automation modifications may be included and validated in actual time. This accelerates how rapidly new manufacturing strains can attain most capability and reduces the danger of re-work or stoppages.

Digital collaboration with digital twins can speed up planning and implementation of tasks by weeks, in addition to translate to vital price financial savings for launching new manufacturing strains.

The transfer is a part of a broader effort by Mercedes-Benz to undertake AI, digital twins, and a manufacturing makeover, stated Burzer, in a press briefing. 4 years in the past, the corporate launched its versatile digital manufacturing ecosystem, utilizing real-time information and networking with 30 crops around the globe. It’s a part of an effort to supply electrical, hybrid and combustion automobile fashions on one meeting line to fulfill demand.

“We’ve launched the digital twin in manufacturing,” Burzer stated. “The digital twin permits us to retool and ramp up manufacturing of the brand new MO360 platform in our factories proper across the nook” in Germany, Hungary and China. The corporate designed a digital manufacturing facility in Russia, however it won’t proceed with that and as a substitute will use it because the blueprint for its world manufacturing community.

“As well as, the manufacturing of synthetic intelligence opens up new potentialities and alternatives for power and value financial savings,” stated Burzer.

AI improves effectivity in paint outlets: Rastatt plant achieves power financial savings of 20 % within the energy-intensive topcoat course of.

That may assist the corporate meet its sustainability targets. It’s including digital manufacturing to its paint store, and AI helps yield power effectivity good points of 20% or extra within the portray course of.

Lebaredian stated, “At Nvidia, our soul is accelerated computing. The toughest issues in computing all the time come all the way down to simulation of the true world.”

Nvidia’s chips are devoted to simulating the character of worlds in design, structure, manufacturing, and video video games. And now they’re getting used to simulate factories utilizing digital twins, in addition to intelligence itself, with AI.

“The imaginative and prescient is that the bodily actuality turns into the illustration of the digital, quite than the digital being a illustration of the truth,” Burzer stated.

To design the twins, the businesses have a look at the manufacturing course of from finish to finish. It really works out one of the simplest ways to configure a manufacturing facility utilizing digital objects meant to simulate issues in the true world. And it opens the digital twins to companions who can present tools, robots and different actual merchandise that may go into the factories in order that the plans will work with what they make.

“They don’t even must bodily go to the situation to take measurements,” Burzer stated. “They will try this within the digital world. That results in a lot sooner iterations, to a a lot shorter ramp up time. In actual fact, we assume that the coordination effort may be diminished by 50%. And to underline what we’ve heard from Jorgen already, this isn’t nearly geometry, and {hardware}. It does embrace the software program options, the software program design, all of the performance that we discover within the tools, so you are able to do testing of a whole meeting line, together with the software program controls, digitally.”

That pays off as you don’t need to wreck issues in actual life as you’re employed out the kinks. And as extra firms create their very own digital twins, a wider community of property can turn out to be out there in order that companions can share the simulations and the information with one another for mutual profit. Finally, I suppose that’s how we’ll get our enterprise or industrial metaverse.

“As soon as we are able to combination this world, Omniverse then supplies a framework to construct a simulator that may scale on our most superior computer systems,” Lebaredian stated. “In order that now we have a chance to show the true world right into a software program downside. By taking the entire issues which can be in the true world which can be constructed from atoms, and turning them right into a digital illustration, we now have the chance to iterate on our designs, and to evolve our techniques which can be primarily based in the true world by doing experiments contained in the software program world. That is essentially what Omniverse is offering.”

Whereas it’s utilizing the general system to watch high quality, the corporate just isn’t utilizing the digital twin system for supervision of employees, Burzer stated. The corporate makes use of Nvidia {hardware} and different software program on premises in its information heart in Stuttgart, Germany. However it’s within the technique of shifting the digital twins to the cloud. The primary job is getting the digital twin finished, then you may share it out with different areas. The corporate believes it has been in a position to increase the productiveness of its staff by means of the digital twins. In the meantime, it has been cautious about assembly privateness necessities.

“I believe this is without doubt one of the most essential matters — democratization of knowledge,” Burzer stated. “Additionally, with this synthetic intelligence, what you are able to do is you may allow every colleague working on the line, staff members, to have entry to information.”

The digital twins don’t have anything to do with workforce optimization, or lowering the variety of jobs, Burzer stated.

“It’s a totally totally different scope,” he stated. “It’s about high quality and effectivity. It’s about getting the waste out of the system.”

If one thing goes mistaken, it doesn’t take days for individuals to determine it out. It could actually occur way more rapidly with digital twins and actual factories with sensors, because of transparency.

Whereas digital twins allow factories to be designed in cookie-cutter method, it’s not that straightforward in actual life, as there are totally different rules in numerous international locations the place modifications can be mandated.

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